Everything You Need To Know About Bangalore CNC Titanium Machining
Titanium is a unique material in CNC machining and is appreciated for its superior properties such as strength-to-weight ratio, versatility and corrosion resistance. This silvery-colored, impressive metal has leveraged its vast benefits in a range of industries.
This blog will reveal the benefits of Bangalore CNC titanium machining, what makes it an exclusive material and its application in diverse industries.
What is titanium?
Certain properties, such as strength-to-weight ratio, bio-compatibility, and more, make titanium a popular pick for CNC machining. The low density and high tensile strength enable the material to be suitable for applications that demand durability without any added weight.
CNC Titanium Machining – let’s get started
CNC machining in Bangalore for titanium differs from conventional titanium machining. CNC machining involves automated technology and G-code, a special computer code. Titanium is one of the favoured materials for producing machined components for many specialized applications. This automated CNC machining in Bangalore comprises plenty of advantages when compared with other conventional machining processes.
Significant physical and mechanical properties of titanium
Characteristics | Value |
Density | 4.50 g/cm3 |
Melting point | 1650-1670 °C |
Tensile strength | 220 MPa |
Boiling point: | 3287 °C
|
Modulus of elasticity | 116 GPa |
Hardness, Brinell | 70 |
Shear modulus | 43.0 GPa |
Hardness, Vickers | 60 |
Elongation at Break | 54% |
Choosing titanium for CNC machining – Core reasons that make the material exclusive
Strength-to-Weight Ratio
The exceptional strength-to-weight ratio of titanium makes the metal strong, and this ratio is regarded highest among others. It is 2X times stronger than aluminium and thus ensures its superiority. Though it boasts a high strength-to-weight ratio, it is still lighter than steel.
Biocompatibility
Titanium is non-toxic if applied appropriately. This characteristic makes the metal ideal for many medical applications, such as prosthetics and medical implants. Bio-compatible is its inert nature, and the metal doesn’t react with bodily liquids leading to an immune response.
Non-Magnetic
CNC titanium machining is preferred for applications that involve magnetic interference concerns. As it is a non-magnetic metal, it helps in avoiding interference in machining processes. The paramagnetic feature of the metal makes it suitable for applications such as medical and aerospace, where magnetic materials may disrupt the equipment.
Corrosion Resistance
Titanium is a top choice for applications that involve rust and decay. Titanium is highly capable of withstanding acids, seawater and similar wet environments. When it is exposed to air, a thin and stable oxide layer will be built on the surface of the metal. This is called corrosion resistance, and this feature serves as a barrier to avoiding corrosion or oxidation. Thus, the finished machined parts of CNC titanium machining have a long lifespan.
High melting point
Since titanium possesses a high melting point, the machined parts can maintain their shape even under extreme temperatures. Hence, industries that demand parts that are exposed to excessive heat prefer Bangalore CNC titanium machining. Titanium maintains its stability under high temperatures and temperature fluctuations.
Durability
Titanium machined parts are quite durable, and manufacturers recognize their long-term cost benefits. The durability and longevity of the metal make it a strong alternative to other metals and ensure significant cost savings in long-term applications.
List of some of the typical titanium grades in CNC titanium machining
Grade | Characteristics | Applications |
Grade 1 | Highly formable, ductile and softest | ▪ Aerospace
▪ Medical |
Grade 2 | Very formable
Affordable Strength weldability |
▪ Welding
▪ Anodizing
|
Grade 3 | Stronger Less moldableCorrosion resistant |
▪ Chemical processing
▪ Marine applications |
Grade 4 | Less formable
Durable Weldability Pure Titanium High Oxygen Content |
▪ Chemical plants
▪ Automotive industry ▪ Construction industry ▪ Medical and surgical components |
Grade 5 | corrosion resistance
high formability poor relative machinability |
▪ Marine
▪ Offshore ▪ Power generation |
Grade 6 | Weldability
Durability Stability |
▪ Airframes and jet engines |
Grade 7 | Corrosion resistance
Formability Weldability |
▪ Production equipment
▪ Chemical processing equipment |
Grade 11 | Corrosion resistance
High ductility Formability |
▪ Marine
▪ Desalination |
Grade 12 | Corrosion resistance
Weldability |
▪ Aircraft
▪ Marine |
Applications of CNC titanium machining
Marine industry:
Titanium has superior corrosion resistance among other metals. This feature makes the parts best for creating rigging equipment, marine heat exchangers, onboarding cooling systems, fire system piping, pumps, and exhaust stack liners.
Medical
The compatibility and strength of titanium machined parts make them useful for medical devices and equipment. This includes dental implants, bone screws, spinal rods and more. The biocompatibility of the metal helps create implants such as joint replacements and dental implants.
Chemical Processing
Since CNC titanium machining gives you finished parts that are corrosion-resistant, they can withstand chemical environments. This feature of the metal makes it suitable for applications such as storage tanks and heat exchangers.
Automotive:
The lightweight and high strength-to-weight ratio of titanium is useful for producing durable components such as suspension parts, exhaust systems and more. This advanced machining enables manufacturers to get machined parts that ensure high performance, reliability and durability.
Aerospace:
The major application of CNC titanium machining in the aerospace industry involves seat components, turbine components, housing, shaft, valve, and oxygen generation systems. The high-precision titanium machined parts assure efficiency and safety in the aerospace industry.
Military
Titanium is an important material in military applications such as naval vessel components and armoured vehicles. The unique properties of the metal, like strength and corrosion resistance, make it an ideal choice for parts endurable in extreme weather conditions and offer reliability.
Conclusion:
The notable properties, such as light weight, high strength-to-ratio and superior corrosion resistance, make titanium a top-notch choice for CNC machining. The world of design and machining is endless, and there are immense opportunities to explore innovations. Titanium is one of the most essential metals that hold a prominent place in making such innovations from idea to reality. However, choosing the right Bangalore CNC titanium machining company makes the difference here.
If your company is in Bangalore and you are surrounded by a number of choices, don’t get confused. Just search for the CNC machining in Bangalore, list out the results, check out their unique strengths and make a choice relevant to your needs, budget and expectations.
Choose the right CNC company for titanium machining and get started with your project.